Cartridge Heater

Tzheater’s cartridge heaters are versatile and efficient, designed to heat solids, liquids, and air in various applications. With customizable diameters and cold sections, they offer precise temperature control with a thermocouple. Commonly used in industries like bag sealing, hydraulic oil heating, motor oil heating, and food processing, these heaters can withstand extreme temperatures due to their high watt density design.

Made with high-quality nickel-chromium resistance wire and a durable stainless steel casing, Tzheater’s cartridge heaters are ideal for tight spaces like molds and heating plates. They are widely used in injection molding, die-casting, automotive, aerospace, and semiconductor industries. These heaters can reach temperatures up to 1,400ºF (760ºC).

Get a quote today, and explore our full range of industrial heating products, including infrared, immersion, and pipe heaters.

 

Specification of Cartridge Heater:

Standard Diameters: 0.260″, 0.315″, 0.375″, 0.430″, 0.475″, and 0.625″.
Versatile Options: Available in various sheaths, diameters, and ratings.
Insulated Sheath: Electrically insulated for safety.
Efficient Performance: Excellent insulation and heat conductivity.
Certifications: CSA, CSA US, and UL approved.

Key Features of Cartridge Heater:


1. Operating conditions: ambient temperature-20℃ ~ + 60℃, relative temperature <80%;
2. Electrical strength: cold withstand voltage AC work 1500V 50Hz lasts for 1 min without breakdown phenomenon;
3. Thermal insulation performance: AC 1000V 50Hz lasts for 1 min without breakdown phenomenon;
4. Leakage current <0.5MA; Insulation resistance> 30MΩ;
Pin leads option available

Cartridge Heater Range

Cartridge heaters are versatile heating elements widely used in industrial applications. They feature a cylindrical metal sheath housing an insulated heating coil. These heaters are typically inserted into pre-drilled holes in materials like metal or plastic, delivering focused heat to targeted areas.

Cartridge Heater for Thermocouple Systems | High Temperature Industrial Heating

Industrial Cartridge Heater for Precise Temperature Control

The cartridge heater is a compact, high-efficiency heating element used in industrial systems requiring precise and consistent temperature control. Designed for seamless compatibility with thermocouple sensors, it ensures stable performance in demanding environments.

Working Principle & Key Features

A cartridge heater operates by converting electrical energy into heat through a resistive wire enclosed in a stainless steel sheath. This design enables efficient heat transfer to metal blocks, molds, or plates, commonly used in packaging, injection molding, and 3D printing equipment.

  • High watt density for rapid heating and stable temperature control
  • Long lifespan due to durable stainless steel construction
  • Available in various diameters, lengths, and wattage options
  • Compatible with thermocouple feedback (Type J/K) for precision monitoring
  • Optional moisture and vibration-resistant design

Applications of Cartridge Heaters

Cartridge heaters are widely used in numerous industrial sectors, including:

  • Plastic injection and extrusion molding systems
  • Packaging and sealing machinery
  • Hot runner and die-casting equipment
  • Food processing and laboratory heating
  • 3D printing and semiconductor manufacturing

Compatible & Related Products

Need Custom Cartridge Heaters?

We provide OEM and custom-made cartridge heaters for various industrial heating systems. Contact us today for specifications, pricing, and technical support.

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Frequently Asked Questions About Cartridge Heaters

1. What temperature can cartridge heaters reach?

Standard cartridge heaters can reach up to 800°C, depending on the material and watt density design.

2. Can I customize voltage or size?

Yes, we provide custom cartridge heaters with adjustable voltage, wattage, and lead configurations.

3. Are cartridge heaters compatible with thermocouples?

Absolutely. Cartridge heaters can be paired with Type J or K thermocouples for precise temperature monitoring and control.