Silicone Rubber Heater | Flexible Silicone Heating Pad
A silicone rubber heater from EaseWise is a thin, flexible heating solution for industrial, medical, automotive, EV, laboratory, battery, and anti-condensation applications. It provides uniform surface heating and can be customized for different sizes, shapes, voltages, wattages, sensors, and installation methods.
Each heater can be configured according to the required heating area, power, voltage, sensor, lead position, and mounting method. EaseWise supports both standard configurations and OEM custom heating solutions.
For application examples and selection guidance, see our Silicone Heater Applications Guide.
Silicone Rubber Heater Features
- Flexible silicone rubber construction for flat and curved surfaces
- Embedded nickel-chromium resistance heating wire
- Fast heat transfer and uniform surface heating
- Typical thickness of 1.5–2.0 mm
- Optional 3M pressure-sensitive adhesive backing
- Optional mounting holes for screw installation
- Thermocouple, PT100, NTC, and thermal switch options
- Custom voltage, wattage, dimensions, shape, and lead position
Silicone Rubber Heater Technical Specifications
| Parameter | Specification |
|---|---|
| Heating Element | Nickel-chromium resistance wire |
| Insulation Material | Silicone rubber |
| Typical Thickness | 1.5–2.0 mm |
| Operating Temperature | Up to approximately 200°C, depending on design |
| Voltage | 12V, 24V, 48V, 110V, 220V and customized |
| Wattage | Customized according to heating area and application |
| Temperature Sensors | Thermocouple, PT100, NTC and thermal switch |
| Mounting | 3M adhesive, mounting holes, mechanical fixing or customized |
For additional technical information about flexible silicone heaters, see the OMEGA Flexible Silicone Rubber Heater Technical Reference.
Silicone Heater Sizes and Configurations
Silicone heating pads can be produced in rectangular, square, round, and irregular shapes according to the available installation space and required heating area.
Rectangular Heating Pads
| Size | Voltage | Typical Power |
|---|---|---|
| 100 × 100 mm | 220V | 100W |
| 200 × 100 mm | 220V | 150W |
| 200 × 200 mm | 220V | 300W |
Round Silicone Heating Pads
| Diameter | Voltage | Typical Power |
|---|---|---|
| Ø100 mm | 220V | 100W |
| Ø150 mm | 220V | 150W |
| Ø200 mm | 220V | 250W |
Customization Notice: The sizes and power values above are typical examples. Actual dimensions, voltage, wattage, lead length, sensor position, and mounting method can be customized according to the equipment design.
Silicone heating pads can be installed on flat, curved, or slightly irregular surfaces. For OEM projects, EaseWise can customize heater dimensions, voltage, wattage, heating area, lead position, sensor location, and mounting method according to the equipment requirements.
For more information about heating power selection, see our Silicone Heater Watt Density & Temperature Guide.
Custom Silicone Rubber Heater Options
- Custom length, width, diameter, and shape
- Custom voltage, wattage, and heating area
- Custom lead-wire length and exit position
- 3M adhesive, mounting holes, or mechanical fixing
- Thermocouple, PT100, NTC, or thermal switch integration
- OEM packaging, labeling, and production requirements
Silicone Heater Applications
Flexible silicone heaters are suitable for applications where a thin heating element must conform to a flat, curved, or irregular surface.
Industrial Equipment and Processing
Used for heating tanks, pipes, valves, molds, containers, processing equipment, and other industrial components where surface heating is required.
Anti-Condensation and Freeze Protection
Low-profile heaters can help maintain surface temperature and reduce condensation or freezing on cabinets, instruments, enclosures, pipes, and outdoor equipment.
Medical and Laboratory Equipment
Silicone heating pads can provide controlled surface heating for laboratory equipment, fluid warming systems, analytical instruments, and medical devices. See our Medical Silicone Rubber Heater for a dedicated solution.
Automotive and EV Heating
Flexible heating elements can be integrated into automotive components, battery systems, seats, mirrors, and other equipment requiring compact surface heating. See our Automotive Silicone Heater for more details.
Batteries and Electronics
Thin silicone heaters are suitable for battery warming, electronics, enclosures, and other applications requiring controlled low-profile heating. More examples are available in our Silicone Heater Applications Guide.
Silicone Heater vs. PI Heater
Silicone heaters are generally selected when flexibility, mechanical durability, and conformability are important. Polyimide (PI) heaters are useful when an especially thin profile and compact construction are required. The best option depends on operating temperature, installation space, surface shape, flexibility, and electrical requirements.
For a detailed comparison, see our PI Heater vs. Silicone Rubber Heater Guide.
OEM Supplier and Custom Support
EaseWise supports OEM projects with customized heater dimensions, power, voltage, sensors, lead configuration, and production requirements. For a quotation, please provide the heating area, voltage, wattage, target temperature, installation method, sensor requirements, and estimated quantity.
Request a Silicone Rubber Heater Quote
Amy – Sales
Email: Amy-Easewise@tzheater.com
WhatsApp: +86 188 8318 8154
Hanna – Sales
Email: Hanna-Easewise@tzheater.com
WhatsApp: +86 173 5163 6811
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